Heat Transfer & Thermal Analysis Consulting

Multiphysics modeling and simulation services for thermal management in product design and process development.

Thermal management plays an important role in the safe, efficient, and reliable operation of many products and technologies. When thermal behavior is critical to the performance of your system, Veryst helps you understand how and why heat moves and to develop practical solutions to thermal challenges.

We help our clients with thermal design from early concept stage through detailed design. We combine our deep subject matter expertise with our state-of-the-art multiphysics simulation tools to tackle the most challenging thermal issues and provide practical and actionable recommendations.

From medical devices to fusion energy, our team combines CFD and multiphysics simulation to help solve your toughest heat transfer problems.

Contact us to discuss how we can help with heat transfer and thermal simluation services

Veryst’s Heat Transfer & Thermal Analysis Services

Thermal problems show up in unanticipated ways: overheating, uneven cooling, thermal stress, battery pack thermal management, or performance that changes with operating conditions. Veryst identifies the heat transfer behavior driving these issues and provides practical recommendations for design, testing, manufacturing, and failure prevention. For example, we’ve helped a client reduce heat transfer non-uniformity to under 10% in an impinging jet cooling system for a material forming process. Veryst helps its clients in the following areas:

  • Thermal design and management: Predict operating temperatures, design heating and cooling mechanisms, and evaluate design trade-offs in electronics cooling, battery packs, and other thermally constrained systems.
  • Multiphysics modeling: Solve strongly coupled problems involving conduction, convection, radiation, phase change, conjugate heat transfer, thermal stresses, and electromagnetic heating (Joule, RF, and microwave).
  • Failure analysis and reliability: Determine the root cause of thermally driven failures and recommend design changes for improved reliability.
  • Material selection and testing: Use elemental, chemical, thermal, and mechanical characterization to understand material behavior (heat capacity, thermal conductivity, coefficient of thermal expansion, emissivity, etc.) and recommend suitable material choices for expected design conditions.

Related Case Stories

Simulation of Heat Transfer From Impinging Turbulent Jets
Thermal Management in Battery Packs
RF Tissue Ablation Simulation
Underfill Adhesive Flow and Cure
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What simulation software does Veryst use for thermal analysis?

We use COMSOL Multiphysics, Ansys Fluent, and Ansys Mechanical. We assess each client problem individually and use the tool that gets us to the engineering answer fastest.

What industries use Veryst for thermal consulting services?

We help clients in a broad range of industries solve thermal challenges. This includes aerospace, clean energy and deep tech, medtech, capital equipment manufacturers, electronics, consumer products, and energy industries.

How can Veryst help if I don’t have material properties?

We develop and execute a test plan to collect the required material properties and provide expert guidance founded on our fundamental understanding of material behavior for material selection.

Can Veryst help with thermal problems that are coupled to other physics?

We are experts in multiphysics modeling, and in particular coupled problems such as non-isothermal flows, electromagnetic heating, thermal stresses, and chemically reacting flow.

How do I engage with Veryst?

We start every engagement with an initial scoping discussion to uncover the thermal challenge, your engineering goal, and your design and timeline constraints. We’ll craft a custom proposal, written by the engineer who will work on the problem. We work on either a fixed-cost or a time-and-materials basis.

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Put Our Experts to the Test

Our team of scientists and engineers is ready to help you de-risk unproven technologies, explain complex material behavior, and solve your toughest product challenges.

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About Veryst

Fractional R&D for the World’s Most Ambitious Brands

Veryst is the premier product engineering consulting firm for companies that need the highest level of confidence that their products will work in the real world.

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