Manufacturing variations are of critical importance in MEMS design. In this MEMS gyroscope case study, Veryst created an approach to look at the effect of a range of manufacturing variations on MEMS devices using the same mesh. We also use semi-analytic equations to enable scalable modeling of the gyroscope electrostatic actuation and pick-off (which senses the motion produced by rotation).
Eddy current-based magnetic couplings are non-contact devices that utilize the interaction between induced eddy currents and magnetic fields to transmit torque between a driver and a load. Veryst employed finite element analysis (FEA) to model the intricate behavior of these couplings, optimizing their performance for efficient and smooth torque transmission.
For several of the electromagnetics interfaces provided with COMSOL Multiphysics, a single layer shell feature, the “Transition Boundary Condition,” is available. Veryst created custom expressions to extend this feature for multiple layers. In this case study we discuss the implementation of this new functionality, and the advantages of using such shells for electromagnetic modeling.
Red bloods cells may be damaged in medical devices due to high shear stresses induced by their flow through the device. Veryst simulated turbulent flow of a converging-diverging nozzle specified in an FDA benchmark study, incorporating different hemolysis models to determine which areas of the device may damage red blood cells.
Polymers exhibit significant temperature-dependent mechanical response. Veryst tested a PEEK material at multiple temperatures and calibrated the PolyUMod® Three Network (TN) material model for finite element simulation.
This case study demonstrates the testing and calibration of a polycarbonate material at a high strain rate of 1000 sec-1. The testing was done with the Split Hopkinson Pressure Bar (SHPB) system and the calibration is performed with the MCalibration® software, originally developed by Veryst Engineering.
When a thin structure is immersed in a fluid, its natural frequencies, mode shapes, and damping characteristics may be significantly affected by the fluid. Predicting the dynamic behavior in this case requires a structural-acoustic analysis.
Laminar static mixers are often employed in industrial environments when the mixing of two or more fluids is required. However, their performance is impossible to analyze with a pure CFD approach. Veryst, in collaboration with Nordson EFD, developed a unique computational modeling tool to evaluate and optimize the design of such mixers.
Controlling the size of lipid nanoparticles (LNPs) in small-batch pharmaceutical processes is critical for delivery efficiency in mRNA vaccines, cancer therapies, and point-of-care diagnostics. In this case study, Veryst simulated solvent mixing and LNP self-assembly kinetics in a microfluidic mixer to predict the size distribution of LNPs across a range of process flow conditions.
Veryst developed a coupled CFD mass transfer model to predict a microfluidic mixer configuration appropriate for mixing pure and salt water channels.
MEMS mirrors raster the laser beam in many next-generation LiDAR system designs. Constructing a finite element model of a MEMS mirror is challenging, as it is difficult to represent the large number of comb fingers in the comb drives that actuate these devices. Veryst addressed this problem by using mixed analytic and finite element approaches to construct accurate finite element models.
The responses of a MEMS switch immersed in fluids differs from that in a vacuum. Veryst Engineering developed a coupled electrostatic-fluid-structure interaction model to investigate the switch response time, deformation, and energy dissipation.
PEEK materials are increasingly used in a variety of industries with elevated temperature applications. This example shows how Veryst Engineering developed a temperature-dependent, nonlinear model of PEEK behavior for use in commercial FEA codes.
Water electrolysis for hydrogen production is a key enabling technology for global decarbonization. In this case study, Veryst simulated the electrical current distribution and gas generation in a proton exchange membrane electrolyzer stack to identify potential process inefficiencies and recommend optimal operating conditions
The call for structures that can selectively block acoustic waves of certain frequencies is growing, but their design is often inhibited by the lack of appropriate simulation tools in commercial FEA packages. Veryst developed a COMSOL Multiphysics model for unit cell band gap simulations, enabling the design and optimization of phononic band gap structures with target band gap width and locations.