From smartphones and cameras to wireless headphones and battery packs, portable electronics proliferate. Consumers expect excellent resilience to device drops, increasing pressure on manufacturers to test thoroughly and optimize their designs. Veryst utilized its unique expertise in accurately modeling complex materials, conducting high strain rate testing, and simulating impact events to simulate the drop impact of an external battery pack.
Impact modeling of polymers is important given their use in consumer products as both structures and impact protection. Accurate FE models of impact events require high rate testing, advanced modeling, and a thorough understanding of polymer failure.
Biodegradable polymers are becoming increasingly attractive for consumer product applications such as electronic devices and disposable packaging. Modeling these materials during impact is challenging due to the complexity of the physical event and the scarcity of appropriate material models for biodegradable polymers.
Cohesive zone modeling is a powerful tool for predicting delamination in adhesively bonded structures. Veryst engineers use their expertise in experimental and computational fracture mechanics to calibrate cohesive zone models for accurate prediction of adhesive failure.
Accurate simulation of golf ball behavior during impact with a club is challenging due to the nonlinear impact event, the complexity of the polymeric ball material at the high strain rates experienced during impact, and the scarcity of material properties at these high strain rates. Veryst Engineering developed an accurate model that accounts for these complexities.
Understanding composite materials’ impact response as a function of fiber direction is important for a wide range of uses, from automotive applications for crashworthiness to consumer product uses for drop and impact resistance. Veryst evaluated the high strain rate response of both glass fiber and carbon fiber reinforced PEEK (polyether ether ketone) using the Split Hopkinson Pressure Bar test method.
This case study demonstrates the testing and calibration of a polycarbonate material at a high strain rate of 1000 sec-1. The testing was done with the Split Hopkinson Pressure Bar (SHPB) system and the calibration is performed with Veryst Engineering’s MCalibration® software.
Veryst developed a new test method for measuring fracture toughness under impact loading that does not require measurement of load or crack length. We have used this method to help clients in the automotive and electronics industry understand how adhesives fail under impact conditions.
All commercial FE packages provide material models for polymers, but Veryst Engineering’s PolyUMod® material library has advanced material models at the leading edge of polymer mechanics. We demonstrate the accuracy of a PolyUMod material model with native material models from Abaqus, ANSYS, and LS-DYNA.
Veryst offers expertise in simulation and testing of impact events with specialties including transient simulations, high strain-rate material characterization, modeling of failure mechanisms, and data processing and analysis. Veryst has served a wide range of industries in this area, such as consumer electronics, sports equipment, consumer appliances, and petrochemical engineering.
Veryst provides expert services for product design, manufacturing processes, and failure analysis of polymeric components. Our expertise includes experimental characterization, computer modeling, and failure analysis. Our work is based on advanced characterization and physically-based computer models to solve industrial problems involving polymer systems.
Veryst provides expertise in many aspects of simulation and analysis for use in product design, manufacturing processes, and failure analysis. This includes modeling and analysis involving polymer materials, multiphysics modeling, finite element analysis, computational fluid dynamics, and system
Veryst’s mechanical testing capabilities have been developed over the past decade and are motivated by the need for high quality data to characterize complex polymer behavior. We tailor our test programs based on our deep understanding of polymer and material mechanics and the challenges complex
Ultra-high molecular weight polyethylene (UHMWPE) is used extensively in biomedical devices due to its mechanical properties, including high impact and wear resistance. Veryst developed an advanced thermomechanical constitutive model for UHWMPE where the microstructure of the material is represented using three structural domains that capture the experimentally-observed, nonlinear, time- and temperature-dependent response at small and large strains.
Dr. Sean Teller spoke about "Impact Testing and Modeling of Energy Absorbing Foams for Finite Element Simulation" at the Foam Expo 2017. His presentation focused on high strain-rate testing and modeling of foams for use in finite element simulations.